47. How to Overhaul a Jockey Wheel
Removal, lubrication and installation of a standard jockey (pulley) wheel.
In this tutorial we’ll learn how to overhaul a standard jockey wheel (pulley wheel) on your rear derailleur. In a future tutorial we’ll cover the sealed cartridge bearing style found on higher end derailleurs.
First you’ll want to remove the chain from the front chainring to give it some slack. You don’t need to remove the rear derailleur or cable for this job, but I will for this video so we can see things a bit better.
It is important to note that the upper and lower pulley wheels are different, so they should be overhauled one at a time to avoid a mix-up. The upper wheel will often have a thicker profile.
Remove the jockey wheel’s bolt by unthreading the bolt counter-clockwise. Once the bolt is removed, the jockey wheel will slide out of the derailleur cage. There will be a cupped washer facing inward on either side. Remove these and then pull the bushing sleeve out from the center.
Now wipe all parts clean with a dry rag. You can use a little cleaning solvent if needed. Inspect the teeth on the jockey wheel. These ones are in good shape. If yours are broken or badly worn they will need replacing.
Before reinstalling, apply some grease to the bolt, bushing sleeve, and inside of the pulley wheel. Then slide the bushing back into the wheel and hold the cupped washers in place on either side while you place the wheel back into the derailleur cage. Then tighten the bolt to the specified torque: usually around 3 Newton Meters or 20 inch pounds.
Repeat the process as needed for the other jockey wheel. If for some reason both wheels are removed and the inner cage plate has come off, remember that the larger end of the cage plate always attaches to the lower pulley wheel.
I've recently bought a women's Schwinn Continental at a garage sale. We think it's a 1975, but we aren't sure. Anyway, I'd like to get a totally different rear (and possibly front) derailleur for it because no matter what we do, it doesn't like to switch into all of the gears. We read that the original derailleurs on the bike don't really work well with it, so we were looking at maybe a Suntour or Shimano, but we have no idea were to start or anything. Could some one give us some information that could help? Thanks in advance.... Read more >>
Hi all, I'm a bit new to the maintenance of a bike so would really appreciate any help. I have a road bike that needs a new rear derailleur fitted.
My current rear derailleur just says shimano on it but my gears are shimano sora triple deck. I've looked online for a replacement shimano sora derailleur which are all 9 speed but mine is an 8 speed. Will this cause a problem?
Also, I've seen that you need to know the total tooth capacity. Can you just confirm how you work this out?
Thanks for any help!... Read more >>
So today I ordered some new wheels for my 700c conversion. The wheels come with a 7 speed freewheel which is just what I need. However, my current cassette is 13/23 and the new one is 14/28. What adjustments will I need to make to the rear derailleur so that it will shift smoothly and accurately on the new cassette.
Jamin... Read more >>
I've encountered a very strange problem I've never had before. I have a Fischer mountain bike with shimano acera 8 gear derailer. About a week ago it suddenly developed a very strange problem, the derailer only travels part of the distance it should to give me the full gear range. Now I only get it to go to gear sprocket 2 at the low end through to sprocket 5 or 6 towards the high end.
I've tried making various forms of adjustment to the derailer, but this has only very limited effect. Has anyone here had this problem, and any ideas about how to fix it and how it... Read more >>
I'm a bike tech at dicks sporting goods in Bloomfield, MI and I'm having trouble with replacing the cables on an old 10 speed freestyle. I've only been working at this job for about 3 months now, so I don't have a ton of experience working on bikes yet, and I can't tell how to get the cable out of the shifter.
It looks like the cable should just be able to pop out of the end of the shifter (I have already removed the housing), but I can't get it to budge. Is there something else I need to do first before I can take the cable out, or is it just that this particular one is likely j... Read more >>
We just bought a hyper havoc within the last 2 months and have only ridden it a handful of times. My issue is the other night as we were riding along the chain snapped off. Looked like it broke? We just started riding again recently so we're not familiar with these new bikes at all. Do I need to buy a new chain or can this one be fixed? I snapped it back together but I just don't know if it'll last or what. Lol I apologize for my ignorance about anything mechanical lol.... Read more >>
On the weekend I crashed and managed to destroy one of my shifters. I've got an old Cannondale 105 with 105 components - double and 9 speed. I'm wondering if any other Shimano double/9 speed shifters would be compatable or do I need to try and find an old set of the 105 ST-5510?
Thanks!... Read more >>
So I took my bike out for a ride and neither of the gears seem to shift, pressing the shift bottom (sorry dont know the name for it) next to the brakes doesnt do anything, no clicks or sounds, nothing happens.
I have no clue whats wrong with it so please help me, I'll upload more pictures if needed and do any tests
here are some pictures
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At age 43 I recently have taken up cycling, it's been about 20 years. I had found a 1982 Free Spirit 10 speed, Sears brand by Murray I think, at a junk store. $15 and everything seemed to work, couldn't pass it up. I put new tires on it and was riding, wheels fairly true, all 10 gears, no squaking or squealing, decent stopping. Then the other day, the left lever snapped off. No surprise being 32 year old plastic, I remember new bikes doing that in my younger days. So my question is, what's a good source to order this part from? I'd want to go metal and replace the whole assembly, I'm gues... Read more >>
I have a Trek 7000 (93/94) still with tons of original parts on her.
A few weeks ago, the rear shifter broke, not shifting to the lighter gears, but was still shifting to the heavier ones.
When I opened it, I saw that a little spring inside it was broke.
Just like the one seen here:
I can't find this spring anywh... Read more >>
Hey folks - first off for full disclosure, I recently removed the RD from the hanger to get a look at the hanger. What I'm asking now seems to have happened after re-attaching the RD.
The bike is about a month old so I'm not considering worn out parts yet.
OK so the RD (Ultegra 6800) attaches to the hanger by one bolt. The RD pivots on that bolt. When at rest I can rotate the RD clockwise quite a bit. Just a little rotation counter clockwise. If I rotate clockwise and then let it go there is obviously a spring inside that pushes the RD back to a resting position.
Read more >>
Hi, basically I've got a problem with the front deraillieur rub on my Triban 3 road bike when in the smallest chainring on the rear and the largest chainring up front.
I've tried setting this up myself about 4 times using this guide
I just cannot seem to make the dérailleur move far enough out! I have tightened the cable as ti... Read more >>
I have cube aim pro 29 with Altus M310 FD. Recently purchased, ready to run.
Thing is I'm not satisfied how the FD is working. There is a problem
with chain rubbing.
For ex. when running in second ring upfront (where in theory there should be no rub at all in any rear shift), there is a rub depending on cable tension.
If I adjust FD in the biggest rear ring, it rubs when I shift to small ones (7,8)
and vice versa. If I adjust in smallest rear ring, it rubs when I shift to biggest (1,2,3). So basically I cannot adjust that no ... Read more >>
Today, one of my grip shifter (for the back shifting) is broken. I've only ride the bike for less than 6 months.
Unfortunately, my chain is now off the gears. So there is almost no way to get the chain back on because the shifter is not in the correct place.
Is there a quick/alternative way to adjust the shifter so I can get my chain on the gear? Thus, at least I can ride.
Or is it a good idea to simply remove the whole back derailleur and also cut some sections of chain? maybe a lot of labor for this approach.
I just want to get the bike go... Read more >>
I bought Roadmaster Granite Peak a couple of weeks back (http://www.walmart.com/ip/Roadmaster-Granite-Peak-26-Men-s-Mountain-Bike-Black/34931885).
Suddenly one by one both the gears have stopped "holding" in place.
The gear cable does move and so does the derailleurs.
A video I took is available here:
https://www.youtube.c... Read more >>