43. How to Assemble a New Bike
Overview of a boxed bike assembly. Shows how to put together a mail-order bike.
50% of the cost of the bicycle featured in this video was donated by JensonUSA.
These days you can get a great deal on a new bike by ordering online. Today we'll learn how to properly assemble a mail order bike right out of the box. Since there are so many different types of bikes and components available, I'll give a brief overview of the assembly. If you're watching this video on bicycletutor.com, you can check the links in the text below for more specific instructions.
For this job you'll need several tools. Ideally you should have a repair stand and a wheel truing stand. Other necessary tools include wire cutters, a set of metric allen keys, a set of metric open-end wrenches, flathead (-) and phillips (+) screwdrivers, cone wrenches, a pedal wrench and an air pump. You'll also need some waterproof grease, chain oil and a rag.
Open the top flap and carefully pull everything out of the box. Apply some grease to the inside of the seat tube, slide the seatpost in to the minimum insertion mark, grease the threads of the seatpost bolt and tighten it just enough so it will hold the weight of the bike. Then clamp the seatpost in your repair stand.
Remove the front wheel by using wire cutters to carefully snip the zip ties. To save these for future use, cut them just before the head and then pull out and recycle the remaining piece of zip-tie. This leaves you with a short piece of zip-tie that can be used again for odd jobs. Remove the rest of the packaging and either recycle it, or save it so you can box your bike up in the future.
If your headset and bottom bracket have loose ball bearings, open them up and check for grease and adjust as needed. If you have sealed cartridge bearings in these places you can skip this step.
Now we're ready to install the handlebar. Grease all of the stem bolt threads and shaft if you're installing an older quill-style stem. Then center the handlebar and tighten the stem bolts evenly so the gap is equal on both sides. Tighten the top cap just enough to hold it in place.
Remove the rear wheel and cassette or freewheel, and open the hubs on both wheels to check for grease. Add more grease as needed and then adjust the hub cones so they spin freely with very little play. See the hub overhaul tutorial for adjustment instructions. Grease the cassette or freewheel's threads before re-installing them.
It's a good idea to grease the threads of the crank bolts, chainring bolts, and other bolts that hold accessories like water bottle cages. This will help them repel water and dirt and stop them from seizing up. Grease the pedal threads and install them. Remember that the left pedal always has a reverse thread, so you have to tighten it by turning counter-clockwise.
Set up and adjust your brakes. See the brake tutorials page for set-up instructions on specific brake types. Then lube the chain and adjust the derailleurs. Watch the front and rear derailleur tutorials to see how.
Apply any stickers and/or accessories and then remove the bike from the stand. Adjust your seat height and angle, align your handlebars and adjust your headset. See the headsets and handlebars pages for related tutorials... and then get out for ride!
Been toying with the idea of putting MB handlebar shifters on my 85 Fuji. The down tube shifters work fine, but the snick click SIS shifters on my MB are nice with gear indicators.
Anyone done this before, not looking to spend big bucks as nothing is broken.
Could I keep all the components and just add cables and shifters or will the derailleurs need to be changed too, sprocket cluster?.
Looks like I'll need to set up a photobucket folder to post, as direct posting is no longer an option. That's true of most lists, so we had it good for a while. :-)))... Read more >>
It has been asked a times how to set brake pads. This is one way to go about how to do it. It works really well and near automatic line up of the pad to rim surface and even pad toe. But first, I will try to be as short winded as I can but most all video's or explanation "how to's" seem to fall short on what leads up to the service to be performed. This involves everything up to the task at hand. (Brake pads) in this case.
Processes in proper order 1,2,3,etc... Before doing brakes start off the bike and inspect/adjust your way to the brakes first. So step one would be to make sure your a... Read more >>
How often should i change road bike tyres....... Read more >>
I am living in Denmark little country of the scandinavia, I am riding a lot and for those who dont know Denmark is probably one of the most flat countries on earth. No big mountains just hills, wet mud, gravel and hundreds of thousands of kilometers of bike lanes. Wide clean and not bumpy. Race bikes are a lot. I am a big fan of cross country tho and I want to build a cyclocross for this. I would like to know your ideas about some frame and rims... I use a 60cm city bike probably i could easily use a 61 or 62. I saw a nice genesis vapour frame on a bike shop over the ... Read more >>
I purchased a relaxy from a friend and I was wondering if anyone knew where in Japan it came from and what U.S. company (I think Bridgestone, but it may be the Japanese business name). It is a retro appearance, belt driven bicycle and generates energy for front and rear light. If I could figure how to post a pic, I would.
Any way, the first job is to get rid of minor rust (stored in an outside shed, in Hawaii, close to shore)and it has a combination of rust and sea salt crud on the metal.
Any and all comments and assistance is greatly appreciated. It talked to me... Read more >>
Newbie to this site here. I have a bike made as a touring bike (looks like a LHT) that I hope to use for both touring and a roadie, want to keep up with a few of the grey cyclists in my area. Wondering if I need to have 2 sets of tires for this? I have a set of 26" x 1.35 schwalbe marathon plus tires on my dedicated touring bike. This new bike is a ti, so a lot lighter than my cromolly steel touring, with 26"rims. I could I think mount the schwalbes on these rims, but it might defeat the lightness of the ti, altho so will those paniers. I have loved the marathons, 2 k and not one f... Read more >>
I don't have any knowledge on bicycle and someone suggested me to go visit bike shops.
I put my budget with 500$ but it's flexible. I went to several bike shops and here is my option.
Trek 2015 7.2 FX WSD [XS] $449.99
This come with many colors and it's okay
Read more >>
I'm looking for a bike to ride around in a city (probably a hybrid one). Before going into detail, I also would like to know what is the different between road bike and hybrid bike?
I currently live in Seattle, WA and I have no any knowledge about buying a bike. Could you guy give me any idea what bike should be good for me with the budget $500. I went to bike store once and the seller have only one for lady bike with almost $700.
PS. I'm female with only 5"... Read more >>
[attachment=5680] Found it in a barn in the middle of nowhere bc that's where I live, in the middle of nowhere. No idea what it is. Having difficulties finding serial numbers.
Its got some rust. The seat says dorc4. Might be named after one of my relatives. Looks to have original tires.
Wondering what it is.... Read more >>
I got this bicycle seat that looks old but it says on the bracket persons u.s.a ill put a pic of it up soon so someone can tell me what it is... Read more >>
Howdy. I signed up here to maybe get some help with a couple of old bikes I have.
The one I want to restore first is one my wife has had since 1956 or so. I have photos if anyone's interested. Not sure where to look for any serial or model numbers.
Am I in the right place? Or if not, does anyone know where the collectors hang out?
Thanks in advance.... Read more >>
I'm time rich, cash poor and mechanically inclined. I would like to find out what type of recumbent bike would be good for daily commuting as well as long distance touring, hauling my gear with me. Want to be efficient but not interested in land speed records. Need to be able to climb hills with touring load and commute at a decent pace. What type of recumbent bike is best given these needs, and what diy sites have plans for this diy?... Read more >>
please Tell me review about this bike
http://www.amazon.com/Kestrel-3045194660-Talon-Road-Bicycle/dp/B00J08XRCQ... Read more >>
Seeing that I'm in a vacuum here that is stuck in the late 60's to late 70's with the two bikes we have, I have nothing to compare it with, except for a Chinese WallMart bike.
As I tried to determine the age of the bikes I realized there were different tubing used. Ours is Steel, as is rims...
Today, for grins, I took a scale down to basement and weighed me holding bikes...
2 French bikes have Steel Frames, Steel rims, Kickstands, lights front and rear, and an empty utility bag on each...... I measure:
Peugeot (I Think 1979-80 U09) 30.7 pounds (Aldi Food Store... Read more >>